Utilizes soft copper strands with ≥99.9% purity to maintain inherent high conductivity. This ensures low resistance, minimal transmission loss, and exceptional current-carrying capacity.
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2. Precise & Robust Structure
Precision-braided on 8/12-carrier machines to form a uniform rectangular cross-section. This ensures even stress distribution, preventing deformation or broken strands during long-term use.
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3. Balanced Performance
Offers excellent flexibility, strong EMI shielding effectiveness, and reliable structural integrity. Adjustable braiding density meets diverse strength and application requirements.
1. High-Purity Copper Strands: Soft copper strands (0.05mm to 0.15mm) with ≥99.9% purity form the base.
2. Multi-Carrier Braided Structure: Interlaced via 8 or 12-carrier machines. The 12-carrier option provides enhanced density for heavy-duty industrial use.
3. Rectangular Cross-Section: Shaping creates a profile that increases contact area by over 30% compared to round wires, simplifying installation.
Product Specifications
Nominal CSA (mm²)
Structure
Rough Translation (km/kg)
Total Number of Wires
Strands * Wires * Cores / Diameter
0.55
280
8*35/0.05
5.33
0.65
336
8*42/0.05
6.30
0.75
384
8*48/0.05
7.27
0.90
456
8*57/0.05
8.72
1.00
512
8*64/0.05
9.69
1.50
768
8*96/0.05
14.53
2.00
1024
8*128/0.05
19.38
3.00
1680
8*210/0.05
29.06
4.00
2048
8*256/0.05
38.75
5.00
2560
8*320/0.05
48.44
8.00
4080
8*510/0.05
77.50
10.00
1280
8*160/0.1
98.67
16.00
2040
8*255/0.1
157.87
25.00
2960
8*370/0.1
246.68
ℹ️ Customization of the square area is available according to requirements, with single wire diameters ranging from 0.05mm to 0.15mm. Produced using 8-spindle or 12-spindle braiding machines.
Frequently Asked Questions
What copper purity is used in the rectangular braided wire?
The wire uses soft copper strands with a purity of ≥99.9%. This high purity ensures excellent electrical conductivity, low resistance, and minimal power transmission loss.
What is the difference between 8-carrier and 12-carrier configurations?
The 8-carrier configuration is ideal for standard precision applications like compact electronics. The 12-carrier configuration provides higher braiding density and mechanical strength for heavy-duty industrial use.
Can the cross-sectional area and strand diameter be customized?
Yes. Strand diameters range from 0.05mm to 0.15mm. The nominal cross-sectional area is fully customizable, with standard sizes available from 0.55mm² up to 25.00mm² and beyond.
Why use a rectangular cross-section instead of a round wire?
The rectangular profile increases contact area by over 30%, allowing for better mating with flat terminals. It also distributes stress more evenly, reducing deformation risk during long-term use.
Which industries commonly use these braided copper wires?
Common industries include new energy vehicle battery systems, power equipment grounding, EMI shielding for communications, and rail transit safety systems.
What information is needed for a custom order?
To place an order, please specify the required nominal cross-sectional area, strand diameter, desired cut length, and carrier count (8 or 12). Production will be tailored to these exact specifications.
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