Custom Flexible Copper Braid Connector from China Factory - High-Quality Suppliers for Superior Electrical Connections Manufacturers, Factories

Introducing our flexible copper braided connectors, expertly crafted from high-purity electrolytic copper wire (T1 or T2 red copper) through advanced precision braiding techniques. These connectors offer exceptional flexibility, outstanding conductivity, and robust mechanical strength, ensuring reliable and adjustable electrical connections between devices. The innovative design typically features a woven mesh or tubular structure, which enhances flexibility and fatigue resistance, making these connectors ideal for various applications such as power transmission, busbar connections, transformer leads, and switchgear wiring, As a leading manufacturer and supplier based in China, our factory produces high-quality copper braided connectors that meet the demands of industries requiring frequent movement or installations in limited spaces. Trust our products for durability and performance in transitional connections between cabinets and equipment. Choose us for your electrical connection needs—your reliable China supplier committed to excellence

Product Description

Main Features
⚡ Excellent Conductivity Made from high-conductivity copper materials to ensure low resistance and energy consumption.
🔄 High Flexibility The braided structure allows for free bending and twisting, adapting to complex installation environments.
💪 Good Mechanical Strength Possesses certain tensile and compression resistance to ensure reliable connections.
📈 Fatigue Resistance Suitable for long-term dynamic connections and resistant to repeated bending.
🛠️ Highly Customizable Can be tailored in size, cross-sectional shape, braiding density, and length according to requirements.
🛡️ Optional Protection Can be equipped with insulating sheaths, shielding layers, or surface treatments (such as tin-plating or silver-plating) to enhance oxidation resistance and high-temperature performance.
🏭 Application Fields Widely used in flexible conductive connections for power systems, rail transit, new energy (e.g., wind and solar power), industrial automation, high and low voltage distribution cabinets, transformers, welding machines, and high-current equipment.
Structure
🛠️ Conductor Material T1/T2 Red Copper (Purity ≥ 99.9%)
🧶 Braided Structure Woven from multiple strands of fine copper wires (diameters 0.05mm to 0.2mm) into a mesh or tubular form.
⚡ Rated Current Ranges from several dozen amperes to several thousand amperes, depending on the cross-sectional area.
🌡️ Operating Temperature Standard range -20°C to +80°C; special versions can withstand higher temperatures.
✨ Surface Treatment Bare copper / Tin-plated / Silver-plated for corrosion resistance and improved solderability.
🧥 Protective Sheath (Optional) Available with insulation sheaths made of PVC, silicone rubber, or metal shielding layers.
Product Specifications
Nominal CSA
(mm²)
Calculated Cross-sectional Area
(mm²)
Structure Width / Thickness (mm)
Total Wires Strands × Wires × Cores / Wire Dia.
2.52.5414424×6×1/0.156 / 1
44.2424024×10×1/0.156 / 1.3
88.4548048×10×1/0.1513 / 1.5
1010.1857624×24×1/0.1512.5 / 2
10.1857648×12×1/0.1516 / 1.5
1212.7272024×30×1/0.1514 / 2
12.7272048×15×1/0.1518 / 1.5
1616.9696048×20×1/0.1522 / 1.8
2021.20120048×25×1/0.1525 / 2.0
2524.961272048×265×1/0.0522 / 3.0
25.45144048×30×1/0.1528 / 2.2
3533.96192048×20×2/0.1526 / 3.5
5050.87288048×30×2/0.1530 / 3.5
49.932544048×265×2/0.0525 / 5.0
100101.74576048×30×4/0.1538 / 6.0
101.745088048×530×2/0.0532 / 6.0
We offer customized production according to customer requirements, including cross-sectional area (square measurement), single-wire diameter (0.05 mm – 0.15 mm), and custom braiding options of 24, 32 or 48 spindles.
Frequently Asked Questions
QWhat copper material is used in the braided copper flexible connectors?
The connectors are made from T1/T2 Red Copper with a purity of ≥ 99.9%, ensuring excellent electrical conductivity and minimal energy loss in operation.
QWhat surface treatment options are available for these connectors?
Three options are available: bare copper, tin-plated, and silver-plated. Tin and silver plating improve corrosion resistance and durability in demanding environments.
QCan the braided copper flexible connectors be customized?
Yes. We provide full customization including cross-sectional area, individual wire diameter (0.05 mm – 0.15 mm), braiding spindle options, and custom cutting lengths.
QWhat is the standard operating temperature range?
The standard range is -20°C to +80°C. Special high-temperature versions are also available for extreme thermal conditions.
QWhat protective sheath options are available?
Optional protective sheaths include PVC insulation, silicone rubber insulation, and metal shielding layers to provide protection against moisture, chemicals, and interference.
QWhich industries commonly use these connectors?
They are widely used in power systems, rail transit, new energy (wind/solar), industrial automation, transformers, and high-current equipment.

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