Custom High Conductivity Copper Braided Flat Wire - Customizable from China Suppliers & Factory for EMI Shielding Manufacturer, Supplier

Copper braided strips are high-quality, flexible conductors made from pure soft copper strands (≥99.9%). These strips are meticulously woven in specified patterns to ensure optimal performance. The unique braided design evenly distributes stress, minimizing the risk of single-point failures. Our copper braided strips offer exceptional electrical conductivity, electromagnetic interference (EMI) shielding, and grounding capabilities. As a leading supplier and factory in China, we provide customizable solutions tailored to your specific requirements, including width, thickness, cross-section, braid density, and end termination options. Choose our copper braided strips for reliable performance and superior quality

Product Description

Main Features
โš™๏ธ Precision Braiding Uniform force distribution, stable and durable structure without stress concentration points.
๐Ÿงถ Various Spindle Options Different spindle counts meet diverse requirements from fine electronic to heavy-duty industrial applications.
๐Ÿ“ High Customizability Tailored width, thickness, single-wire diameter (0.05โ€“0.15 mm), and braid density per technical drawings.
โœจ Surface Treatment Options available with or without tin/silver plating to enhance corrosion resistance and conductivity.
Application Fields
โšก Power Grounding ๐Ÿš† Rail Transit ๐Ÿญ Industrial Machinery ๐Ÿ“ก EMI Shielding ๐Ÿ”‹ EV Battery Modules โœˆ๏ธ Aerospace & Military ๐Ÿ’ป High-End Electronics
Structure
  • 1
    Copper Strand Core: High-purity soft copper ensures low impedance and high current-carrying capacity.
  • 2
    Braided Construction: Multi-spindle braiding machines (8/12/16/24/32/48 spindles) create a uniform, dense mesh or ribbon.
  • 3
    Optional Surface Finishes: Tin or silver plating for improved solderability and corrosion resistance.
Product Specifications
Nominal CSA (mmยฒ) Calculated Area (mmยฒ) Total Wires Structure (Strands*Wires*Cores/Dia) Width/Thickness
2.52.5414424*6*1/0.156/1
44.2424024*10*1/0.156/1.3
88.4548048*10*1/0.1513/1.5
1010.1857624*24*1/0.1512.5/2
1212.7272024*30*1/0.1514/2
1616.9696048*20*1/0.1522/1.8
2021.20120048*25*1/0.1525/2.0
2525.45144048*30*1/0.1528/2.2
3533.96192048*20*2/0.1526/3.5
5050.87288048*30*2/0.1530/3.5
100101.74576048*30*4/0.1538/6.0
๐Ÿ“‹
Customized production is available according to specific requirements, including cross-sectional area, single-wire diameter (0.05 mm โ€“ 0.15 mm), and braiding options of 24, 32 or 48 spindles. Cutting lengths are provided based on drawings or specifications.
Frequently Asked Questions
Q: What single-wire diameter options are available?
The single-wire diameter can be customized from 0.05 mm to 0.15 mm, allowing for different levels of flexibility and conductivity based on your project needs.
Q: What spindle configurations can be used for braiding?
Braiding is available in 8, 12, 16, 24, 32, and 48 spindles. Standard custom configurations usually feature 24, 32, or 48 spindles for optimal braid density.
Q: Are surface plating treatments available?
Yes, we offer both tin plating and silver plating. These treatments improve corrosion resistance and solderability. Bare copper versions are also available.
Q: Is this braided strap suitable for Electric Vehicle (EV) applications?
Absolutely. It is widely used in EV battery module interconnections due to its flexibility, high current capacity, and excellent resistance to vibration.
Q: Can the dimensions be customized to specific drawings?
Yes. Width, thickness, cross-sectional area, and cutting lengths can all be fully customized according to your technical drawings or specifications.
Q: What are the benefits of precision braiding?
Precision braiding ensures uniform force distribution, resulting in a more stable structure that avoids stress concentration, thereby extending the service life of the connection.

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