Utilizes soft copper strands with ≥99.9% purity to maintain inherent high conductivity. This ensures low resistance, minimal transmission loss, and exceptional current-carrying capacity.
Precision-braided on 8/12-carrier machines to form a uniform rectangular (flat wire) cross-section, eliminating localized stress concentration and preventing deformation.
Offers excellent flexibility, strong EMI shielding effectiveness, and reliable structural integrity. Adjustable braiding density meets diverse strength requirements.
Fully customizable: nominal cross-sectional area, strand diameter (0.05mm-0.15mm), cut length, and carrier count (8/12 options).
High-Purity Copper Strands: Soft copper strands (0.05mm to 0.15mm diameter) with ≥99.9% purity form the conductive base.
Multi-Carrier Braided Structure: Strands are interlaced via 8 or 12-carrier braiding machines. The 8-carrier configuration suits standard precision, while 12-carrier provides enhanced density for heavy-duty industrial use.
Rectangular Cross-Section: Post-braiding shaping creates a profile that increases contact area by over 30% compared to round wires, simplifying installation and improving stability.
| Nominal CSA (mm²) | Structure | Approx. Weight (km/kg) | |
|---|---|---|---|
| Total Wires | Strands * Wires * Cores / Diameter | ||
| 0.55 | 280 | 8*35/0.05 | 5.33 |
| 0.65 | 336 | 8*42/0.05 | 6.30 |
| 0.75 | 384 | 8*48/0.05 | 7.27 |
| 0.90 | 456 | 8*57/0.05 | 8.72 |
| 1.00 | 512 | 8*64/0.05 | 9.69 |
| 1.50 | 768 | 8*96/0.05 | 14.53 |
| 2.00 | 1024 | 8*128/0.05 | 19.38 |
| 2.50 | 1280 | 8*160/0.05 | 24.22 |
| 3.00 | 1680 | 8*210/0.05 | 29.06 |
| 4.00 | 2048 | 8*256/0.05 | 38.75 |
| 5.00 | 2560 | 8*320/0.05 | 48.44 |
| 6.00 | 3072 | 8*384/0.05 | 58.13 |
| 8.00 | 4080 | 8*510/0.05 | 77.50 |
| 25.00 | 12840 | 12*1070/0.05 | 242.19 |
| 10.00 | 1280 | 8*160/0.1 | 98.67 |
| 16.00 | 2040 | 8*255/0.1 | 157.87 |
| 25.00 | 2960 | 8*370/0.1 | 246.68 |
Customization is available for square areas with single wire diameters ranging from 0.05mm to 0.15mm. Braided wires are produced using 8-spindle or 12-spindle machines with lengths cut to specific requirements.